6.2. Magic Numbers

By making the logical units closest to the integral times of the width of a pixel, we calculate the magic numbers as shown in the table below:

Table 6.3. Magic numbers

dpi (dots per inch) pixel size in mils magic numbers (in mils)
96 10.42 21, 31
150 6.67 14, 20
203 4.93 10, 15
240 4.17 8, 13, 17
300 3.33 7, 10, 14
600 1.67 7, 9, 10, 12

From the table above, the smallest width achievable on a 203-dpi thermal printer is 10 mils. On a low-resolution printer you can not achieve high precision - the achievable smallest width on a 203 dpi thermal printer is 5 mils and on the computer screen it is around 10 mils.

When you create barcodes under the screen resolution (96 dpi), you end up with a big X dimension value - 21 mils. As previously analyzed, 1X does not work very well because the accumulated rounding errors may result in a complete loss of an element.